3D Printing Manufacturing is Ready for Primetime

For companies wanting to get their products to market faster and better match consumer expectations, traditional manufacturing technologies no longer suffice. It’s time to go digital – and digital 3d printing (additive manufacturing) and automation are key to bringing your products to market faster, whether they are existing or new.

What is 3D Printing?

3D printing, technically referred to as additive manufacturing, is a process in which three-dimensional 3d objects are created by successive layering of material using a digital file that contains a computer aided design (CAD) drawing. The CAD contains a virtual representation of the object to be made, stored as a series of thin slices, which are created layer by layer until the intended shape is achieved. 3d printing service vapi,gujarat,india

How 3D Printing Disrupts Traditional Manufacturing

3D printing is set for explosive growth over the next decade – rising from being a $5.8 billion industry in 2016 to an expected $55.8 billion by 2027, per a recent report by Smithers Pira. The 3d printing industry news is transitioning into a maturing business environment and has been positioned as an important manufacturing tool.

But with so many industries looking to incorporate 3D printing into their manufacturing processes (and their different needs), it is wise to think about the practice from three different perspectives.

Rapid Prototyping is perhaps the most popular manufacturing process (and the most mature) when discussing 3D printing. Additive manufacturing enables rapid prototyping and, in many cases, can produce a working prototype in less than 48 hours. This speed has multiple benefits including shortened time-to-market, but also the ability to undertake multiple design iterations resulting in products that better meet customer requirements.

Traditional manufacturing requires significant tooling and fixturing; work holding and placement guides are two examples used through various production processes. 3D printed tools and fixtures reduce concerns around budget constraints, complexity and speed. Manufacturers using additive manufacturing for tooling, fixtures and manufacturing aids can build complex components quickly and significantly cheaper compared to traditional methods. But the efficiencies don’t end there.

3D printed tools and fixtures are an area most manufacturers can benefit from when applying 3D printing into their existing processes,”

Functional Production Parts

The fastest growing application of additive manufacturing is final part manufacturing. While 3D printing is far from replacing conventional processes for most parts, according to Wohlers Associates, for some product categories it is very competitive.

While it is too early to tell if additive manufacturing will lead to a new industrial revolution, some indicators suggest that it might, according to Wohlers. These include:

removal of barriers to entry for product development
reduction of transaction costs and
decentralization of some types of production
reduction of delivery costs due to the proximity of the customer
increase in customized products.

So, what’s changed? A big factor has been the emergence of a new class of open source, low-cost fused filament fabrication (FFF) machines -3d printing materials FDM technology . These new machines can produce production tooling at a lower cost point and utilize a variety of materials. This higher degree of flexibility at a much lower capital expenditure opens the floodgates in terms of how frequently engineers can develop tooling and make design changes. With 3D printing approaching parity with milling, injection molding and other established capabilities, the digital thread is strengthening, and enabling a connected end-to-end production processes. 3d printing in Jammu and Kashmir, Himachal Pradesh, Punjab, Uttarakhand , Uttar Pradesh and Haryana,chandigarth,kochi,bhopal,visakhapatnam india

Another game changing factor has been the release of new printing solutions with the capability to produce high integrity parts at a speed and cost point that starts to rival traditional manufacturing methods for low to mid-volume production. The Multi Jet Fusion (MJF) by HP, for example, produces parts up to 10 times faster and at half the cost of other solutions.